THE EXTREME TEAM

A complete range of hydraulic hoses designed to meet the requirements of even the toughest applications and environmental conditions

 

 

Premium Quality

Premium quality, one and two piece hydraulic fittings…

Every application covered

 

 

POWERING INDUSTRY

Intelligent solutions to common system design issues

 

HYDRAULIC HOSES & FITTINGS

HYDRAULIC HOSES

UNIVERSAL (TRADITIONAL)

A comprehensive range of hydraulic hoses designed for a variety of applications. Our Universal range of products is suitable for most low / medium pressure applications under typical operating conditions and environments. All our Universal hoses meet the relevant international norms and are arranged in families according to the traditional selection approach where pressure rating decreases with increasing bore size.

APPLICATION ORIENTED

Sometimes there is an application that has such specialised or extreme requirements that only a dedicated, specially designed hose could possibly cope. For these cases Manuli offers a selection of hoses which we have developed with these highly specific tasks in mind. Whether it’s extremes of temperature, high static pressures, mining and drilling applications or emergency hydraulics, the Manuli Application Oriented range of hoses is specifically designed to provide safe, efficient and long lasting service.

The Manuli hydraulic hose range is dedicated to hydraulic systems and equipment in a multitude of industry sectors, including construction, mining, agriculture, drilling and forestry to name just a few. With over 40 product families, Manuli Hydraulics can offer a solution to practically any hydraulic application requirement.

EXTREME (TRADITIONAL)

Designed for applications which more basic hoses just can’t handle. Whether it’s higher pressures or harsher environments, the Manuli Extreme hose range is more than capable of handling it. Our Extreme range of hoses are designed to meet, and in most cases exceed, the requirements of international norms, guaranteeing superior performance and improved service life when compared to standard hoses. Our Extreme hoses are often designed Read More...

specifically to improve performance in one or more of the following aspects:

Temperature resistance

Abrasion resistance

Flame retardant cover properties

Pressure resistance

Ozone and weather resistance

Flexibility, compactness and lightness

This range of hoses is arranged in families according to the traditional selection approach where pressure rating decreases with increasing bore size.

EXTREME (ISOBARIC)

Boasting the same characteristic rugged design as the rest of the Extreme range, but with the added benefit of being arranged according to the more modern “Isobaric Approach”, where each reference within a specific family has the same pressure rating, regardless of bore size. The Isobaric standard, ISO 18752, also categorises hoses according to their resistance to impulse pressures and temperatures – Grades A to D. Read More...

This new simplified approach to selection is easier, quicker and less prone to mistakes; it also ties in well with typical system-design methodologies, where designers select components based on performance rather than hose structure.

Download the Manuli Hydraulics Hoses Catalogue now

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HYDRAULIC FITTINGS

MF2000 TWO PIECE FITTINGS

The core of the Manuli fittings range, the MF2000 product line comprises a number of families designed for different applications and assembly methodologies. The two-piece nature of the range means that each assembled fitting requires a termination end fitting and a suitable ferrule. Intelligent product selection therefore allows for reduced stock-holding, as ferrules are typically suitable for many different termination end types.

The MF2000 range consists of the following families:

Multifit (MF) 
Simple, cost effective universal solution for wire spiral and wire braid hoses

Interlock Plus (IP)
Maximum reliability for very high pressure wire spiral hoses in heavy-duty applications

Interlock Super (IS)
High-tech crimped fittings for very large bore wire spiral hoses 
Read More...

 

Spiralfit (SF)
No-skive solution for wire spiral and large bore hoses

Xtralock (XL)
Specifically designed for ultra-high pressure hydraulic power lines

Blastlock (BL)
Ultra-high pressure insert for water-blasting applications

Minifit (MN)
Extremely compact fittings for small bore, wire braid hoses

Pushlock (PL)
Insert solution for low pressure applications without the need for a crimped ferrule

Manuli MF2000 fittings are manufactured with an eco-friendly, zinc plating treatment for high corrosion resistance, and most references are made from solid stock without welding.

Optional, on-demand alternative plating treatments include zinc-nickel (ZnNi) as well as our proprietary Supa-Black coating, which extends the service life of fittings by up to 300%; guaranteeing a minimum of 2,000 hours to red rust under salt-spray conditions.

Manuli Hydraulics is globally respected for the breadth and versatility of our hydraulic fittings range. Comprising over 6,000 individual references, we have fittings to suit most of the common international standards as well as the specific requirements of several of our major OEM customers.

MF3000 ONE PIECE FITTINGS

Designed to eliminate the possibility of using the wrong ferrule-fitting combination, the MF3000 one piece fitting range is becoming more and more popular with assemblers. Made up of a fitting with the suitable ferrule pre-crimped onto it, the MF3000 range is ideal for both OEM and aftermarket use.

The MF3000 range includes two families designed to cover most of the commonly used sizes and pressure ratings:

One-Piece Flat (OPF)
No-skive, compact, flat-crimp fittings for wire braid hoses up to 1”

One-Piece Kompact (OPK)
No-skive, compact, flat-crimp fittings for wire braid and wire spiral high pressure hoses up to 2”

Manuli MF3000 fittings are manufactured with an eco-friendly, zinc plating treatment for high corrosion resistance, with zinc-nickel and Supa-Black coatings available on demand.

Manuli Hydraulics is globally respected for the breadth and versatility of our hydraulic fittings range. Comprising over 6,000 individual references, we have fittings to suit most of the common international standards as well as the specific requirements of several of our major OEM customers.

MF2000 TWO PIECE FITTINGS

The core of the Manuli fittings range, the MF2000 product line comprises a number of families designed for different applications and assembly methodologies. The two-piece nature of the range means that each assembled fitting requires a termination end fitting and a suitable ferrule. Intelligent product selection therefore allows for reduced stock-holding, as ferrules are typically suitable for many different termination end types.

The MF2000 range consists of the following families:

Multifit (MF) 
Simple, cost effective universal solution for wire spiral and wire braid hoses

Interlock Plus (IP)
Maximum reliability for very high pressure wire spiral hoses in heavy-duty applications

Interlock Super (IS)
High-tech crimped fittings for very large bore wire spiral hoses 
Read More...

 

Spiralfit (SF)
No-skive solution for wire spiral and large bore hoses

Xtralock (XL)
Specifically designed for ultra-high pressure hydraulic power lines

Blastlock (BL)
Ultra-high pressure insert for water-blasting applications

Minifit (MN)
Extremely compact fittings for small bore, wire braid hoses

Pushlock (PL)
Insert solution for low pressure applications without the need for a crimped ferrule

Manuli MF2000 fittings are manufactured with an eco-friendly, zinc plating treatment for high corrosion resistance, and most references are made from solid stock without welding.

Optional, on-demand alternative plating treatments include zinc-nickel (ZnNi) as well as our proprietary Supa-Black coating, which extends the service life of fittings by up to 300%; guaranteeing a minimum of 2,000 hours to red rust under salt-spray conditions.

MF3000 ONE PIECE FITTINGS

Designed to eliminate the possibility of using the wrong ferrule-fitting combination, the MF3000 one piece fitting range is becoming more and more popular with assemblers. Made up of a fitting with the suitable ferrule pre-crimped onto it, the MF3000 range is ideal for both OEM and aftermarket use.

The MF3000 range includes two families designed to cover most of the commonly used sizes and pressure ratings:

One-Piece Flat (OPF)
No-skive, compact, flat-crimp fittings for wire braid hoses up to 1”

One-Piece Kompact (OPK)
No-skive, compact, flat-crimp fittings for wire braid and wire spiral high pressure hoses up to 2”

Manuli MF3000 fittings are manufactured with an eco-friendly, zinc plating treatment for high corrosion resistance, with zinc-nickel and Supa-Black coatings available on demand.

Download the Manuli Hydraulics Fittings Catalogue now

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SMART FITTINGS

ROTOFIT

Rotofit is the well-known Manuli Hydraulics solution designed to eliminate hose twist under external torques

Hose twist can be a major contributor to premature failure of the hose assembly. Rotofit is a ‘Direct-to-Hose” and “Direct-to-Port” solution, meaning that it eliminates the need for adaptors, and so minimises the number of potential leak points.

Although Rotofit was originally designed primarily for OEM usage, the “Direct-to-Hose” design of the fitting means that it does not dramatically increase the length of a hose assembly, meaning that this solution can also be applied retrospectively if hose failure due to external torques becomes evident in the field.

Manuli Hydraulics prides itself on its innovative solutions to common, real-world problems in hydraulics applications. Our Smart Fittings range was born from these solutions.

EASYFIT

Easyfit is the “threadless” fitting solution from Manuli Hydraulics. Enabling quick and easy installation of assemblies, Easyfit requires a simple axial push to create a leak-proof, high performance seal. On connection, Easyfit self-aligns thus improving the service life of the hose assembly by removing any undesirable twist in the hose. Read More...

  The easy connect / disconnect process minimises maintenance time and effort, whilst the slimline fitting profile makes installation in restricted spaces far easier.

Easyfit is a ‘Direct-to-Hose” and “Direct-to-Port” solution, meaning that it eliminates the need for adaptors, and so minimises the number of potential leak points.

FASTFIT

Fastfit consists of a male “plug” that connects directly to the hose, and a female “cartridge” which connects directly to the port. This “one plug” connection concept allows easy and safe connection without the need for tools, making it ideal for use in restricted spaces and in complex configurations. Read More...

 

Fastfit is available with a wide range of cartridges to suit most standard ports, including BSP, SAE, Metric and NPTF.

Download the Manuli Hydraulics Fittings Catalogue now

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